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Selecting the right mailer type and size is crucial for your product's packaging. In this section, you'll find comprehensive information on various custom mailer types and sizes, along with dieline templates available for download. These resources will help ensure your custom mailers meet your design and functional requirements, providing a perfect fit for your products.
| Type | Size | Apx Volume | Templates |
|---|---|---|---|
| Flip-Top Box | L4" x W4" x D2" | 32 cubic inches | Download |
| Flip-Top Box | L6" x W6" x D2" | 72 cubic inches | Download |
| Flip-Top Box | L8" x W5" x D2" | 80 cubic inchs | Download |
| Flip-Top Box | L7.5" x W7.5" x D2" | 112.5 cubic inches | Download |
| Flip-Top Box | L8" x W6" x D4" | 192 cubic inches | Download |
| Flip-Top Box | L10" x W12" x D2" | 240 cubic inches | Download |
Choosing the right material for yourboxes is key to protecting your products and extending their lifespan. Opt for durable corrugated cardboard for sturdy shipping boxes. We provide detailed info on different materials, including their benefits. Our boxes come with a matte finish and full digital CMYK printing to ensure both style and durability.
Kraft
This eco-conscious material not only embraces dark hues with finesse but also exudes a simple yet refined aesthetic. With the highest recycled content among materials, Kraft embodies unparalleled eco-friendliness.
Essential White
Our essential white material stands as a timeless and cost-effective choice. This standard white board, with a subtle low shine, provides a reliable canvas for showcasing vibrant colors, logos, text, or design elements.
Premium White
Elevate your packaging with our Premium White material, designed to impress at every glance. Crafted from premium board, its smooth texture and luscious gloss make a striking impression. It delivers near photo-quality print that redefines the possibilities on cardboard
Below are some key recommendations to keep in mind when creating your artwork for custom mailers. By adhering to these guidelines, you can ensure optimal print quality and consistency in your designs for custom mailer boxes, printed mailers, and other customizable mailer solutions. Let’s dive into the details!
Color Recommendations - Black & Gray
Ensure that black text or linework is set to a CMYK value of 0-0-0-100, utilizing solely black ink rather than a composite or "rich" black value. For expansive gray sections in boxes, employ a value of 0-0-0-20, devoid of cyan, magenta, or yellow components.
For extensive black surfaces, opting for our "rich" black value (60-40-40-100) is recommended to mitigate potential banding issues during printing.
Raster Images
Frequently saved as .jpg, .png, .psd, .tif, or occasionally .pdf file formats, we advocate for high-resolution images at 300 pixels per inch (ppi). Lower resolutions can lead to visibly reduced print quality when converted to halftone. Opt for high-contrast raster images for optimal outcomes.
Vector Graphics
Typically identified as .ai, .eps, or .pdf file formats, ensure to outline all text to maintain a consistent appearance prevent unexpected alterations. Embed images to avoid potential printing issues related to unlinked files. Flatten all transparencies, including any screens or overlays with less than 100% opacity, or convert them to a 100% opacity CMYK color build to ensure seamless printing.
Typography/Fonts
Opt for a font size of 10pt or 6pt or larger to ensure clarity and legibility. Fonts smaller than this may result in fuzzy or indistinct text.
Choose thicker or bolder fonts for enhanced legibility. Reserve script or thin fonts for specific instances, as they may not reproduce well in print. When using light-colored or knockout-white text on a dark background, prioritize bold or thick-lettered fonts. This prevents text from becoming less visible due to ink bleed or the optical illusion created by dark backgrounds, ensuring clarity in custom mailers.
Turn Fonts to Outline
Turn all text to 'outline' before uploading your artwork for printing. This will ensure that no fonts are missing in your artwork file and that you achieve the desired outcome.
Unlock the Secrets of
Custom Mailing Boxes
Discover the step-by-step process, expert tips, and industry insights you need to create stunning mailer boxes. Read our ultimate guide and transform your mailer game!
Elevate Your Brand with Custom Mailer Boxes
Make every shipment memorable. Designed to leave a lasting impression, our customizable packaging solutions empower you to showcase your brand's identity with precision and style.
Personalized Box Designs
Stand out from the competition by using custom printed mailer boxes that reflect the uniqueness of your brand. Whether on display in stores or sent directly to your customers, our carefully designed boxes will make a lasting impact.
Tailored to Your Specifications
Empower yourself by leading your packaging strategy with custom corrugated boxes. Select from a range of styles, dimensions, and environmentally-friendly options to guarantee that each mailer box reflects your brand's principles and visual appeal.
Quality Craftsmanship and Design
Crafted with durability and aesthetics in mind, our boxes are printed to perfection. Each box not only protects your products but also enhances your brand's image with clear, vibrant prints that emphasize quality and attention to detail
Stand Out and Impress
Take your packaging to the next level by incorporating custom mailers that showcase your brand's individuality and grab the interest of customers. Whether you're in need of personalized box mailers, printed mailers, or environmentally-friendly options such as custom cardboard mailers, we've got you covered with the ideal solution.
Stand Out with Personalized Designs
Make a lasting impression with our custom printed mailers. Choose from a variety of styles and sizes to showcase your products in a way that resonates with your audience..
Quality Materials, Sustainable Solutions
Made from high-quality materials to guarantee strength during shipment while keeping a polished appearance. Choose environmentally friendly options such as personalized corrugated mailers to support your sustainability objectives.
Expert Guidance Every Step of the Way
Receive personalized support from our experts. Whether you need help selecting the right mailer type or designing eye-catching graphics, we're here to ensure your packaging reflects the quality of your brand
Got questions?
Need answers? Look no further! Explore our FAQ section dedicated to our amazing custom mailer boxes. Whether you're just starting out or a packaging expert, this is the place to find all the information you need on designing, ordering, and elevating your packaging with Packstudio. Don't hesitate, dive in and let's answer those burning questions together!
Talk To An ExpertA mailer box is a packaging solution designed to securely ship products directly to customers while also serving as an attractive presentation for the product inside. Unlike traditional shipping boxes, mailer boxes are often made of durable materials like corrugated cardboard but feature a more aesthetically pleasing design with printing and branding elements.
Mailer boxes are versatile and perfect for shipping gifts, subscription boxes, and samples. They ensure secure delivery and enhance the unboxing experience with custom designs. Ideal for e-commerce, these eco-friendly boxes also promote your brand and align with sustainable practices.
At Packstudio, we have a distinctive method of shipping our mailer boxes: we send them in their flat form. This intentional choice brings numerous benefits for both our company and our clients.
By shipping the boxes unfolded, we can maximize storage efficiency and lower shipping expenses, ultimately enabling us to offer cost savings to our customers. When customers receive their order, they can effortlessly put together the mailer boxes with the help of clear instructions provided, leading to a seamless packaging process.
The choice of material for a mailer box depends on several factors, including the nature of the products being shipped and environmental considerations. These factors ensure that the chosen material provides adequate protection and aligns with sustainable practices.
From an environmental standpoint, corrugated cardboard is highly sustainable, as it's primarily made from recycled materials and is fully recyclable after use. Additionally, it can be easily customized with printing, branding, and design elements to create a unique unboxing experience and enhance brand visibility
Corrugated cardboard is a popular choice due to its excellent balance of strength, durability, and lightweight properties. It consists of fluted paperboard between two flat linerboards, providing structural integrity and cushioning against impacts. Additionally, corrugated cardboard is sustainable, as it is primarily made from recycled materials and is fully recyclable after use. It can also be customized to enhance the unboxing experience.
Custom boxes offer numerous benefits that make them worth the investment for businesses across various industries. Unlike standard packaging solutions, custom boxes are tailored to meet specific branding, marketing, and product protection needs.
One of the primary advantages of custom boxes is brand differentiation. By incorporating unique designs, colors, logos, and messaging, businesses can stand out in a crowded marketplace and leave a memorable impression on customers. Custom boxes serve as powerful marketing tools, reinforcing brand identity and enhancing brand recognition with every shipment.